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SEALANT EQUIPMENT AND
ENGINEERING, INC. (10:09 mins) |
An overview of the corporation,
materials dispensed and industries served, the eight metering
principles, the process of choosing the right dispensing equipment,
product manufacturing process, turnkey robot integration and
sign-off, product quality and warranty, technical service.
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AUTOMOTIVE
APPLICATION VIDEOS |
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LIQUID APPLIED SOUND
DEADENER (00:40 mins) [Patented Technology] |
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The Multi-Stream Applicator (MSA) Valve
from Sealant Equipment & Engineering applies a wide stream pattern
of water-borne LASD material to the interior of a vehicle in the
paint shop. The valve is also available in a two-valve applicator
for narrow or wide patterns. A dual Integrated Pneumatic Dispenser
delivers the material to the MSA Valve. |
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STITCHING ANTI-FLUTTER
MASTIC ON A HOOD (00:21 mins) |
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The 2600-035 Tip-Seal Dispense Valve has
an extended tip and applies 23 beads of Anti-Flutter Mastic in 19
seconds. A Program-A-Bead 3 Meter System delivers the exact volume
of material to the Tip-Seal Valve. A temperature conditioning
system keeps the material at the proper temperature. |
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PROGRAM-A-BEAD 692
STREAMING OVER-HEM SEALANT (00:25 mins) |
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The 2-component dispense valve is robot
mounted and applies a fast cure over-hem sealant on the perimeter of
a automotive door panel after the hem flange operation. The
Program-A-Bead 692 fixed-ratio positive displacement meter provides
a variable flow rate while maintaining the material ratio. |
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HEM FLANGE ADHESIVE &
ANTI-FLUTTER MASTIC STITCHING (00:37 mins) |
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First, the robot applies a 1-Part hem
flange adhesive with a Sealant Equipment & Engineering 2200-245
KISS™ Streaming Dispense Valve. Then, the robot applies 84 stitches
of an Anti-Flutter mastic with our 2200-245 KISS Tip-Seal™ Dispense
Valve. Total dispense time is 31 seconds. |
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2K HEM FLANGE ADHESIVE: HOOD PANEL
(00:50 mins) |
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The 2-component (2K) acrylic adhesive is robotically
applied with a streaming mix-dispense valve with a precision mixer
shroud for precise repeatable alignment of the mixer stream tip. The
part bead-path programming and system sign-off is performed at
Sealant Equipment prior to shipment to the line builder. |
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SERVO-FLO 404 METER
SYSTEM WITH VISION (00:08 mins) |
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The Servo-Flo 404 positive displacement
meter is mounted on the robot wrist and has a KISS No-Drip dispense
valve integrated with a vision monitor accessory. The meter is pump
fed and lays a precision bead every time. The vision unit monitors
bead width and detects bead skips due to air in the material. |
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INDUSTRIAL
APPLICATION VIDEOS |
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SERVO-FLO 105 METER
POTTING 2-PART URETHANE (01:58 mins) |
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An electronic emissions module is placed
in a rack then potted with a 4:1 ratio by volume 2-part
polyurethane. Part A and B materials are pumped at low-pressure to
the Servo-Flo 105 variable ratio shot meter. The materials are
precision metered, mixed and dispensed for air-free potting. |
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SERVO-FLO GEAR METER
DISPENSING 1-PART SEALANT (00:36 mins) |
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This electronic module is sealed using a
1-component silicone with a Sealant Equipment & Engineering
Servo-Flo Gear Meter dispensing system. The Servo-Flo Gear Meter is
integrated with the 6-axis robot and the 2200-727 series Snuf-Bak
dispense valve dispenses the silicone with a needle nozzle. First
the connector side is sealed. Then the part is flipped and the cover
side is sealed. |
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FILTER END CAP POTTING: DUAL STATION
AUTOMATION CELL
(02:03 mins) |
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This two-station automated meter-mix dispense system
is engineered to bond various size filter elements to metal end caps
in this manual load and unload system which includes a U-shaped
curing conveyor. The 6-axis robot dispenses slow-cure urethane onto
many different size parts. |
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FILTER END CAP POTTING: HIGH SPEED
DISPENSING LINE
(00:29 mins) |
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Four meter mix dispensing systems simultaneously
dispense fast-cure urethane every 3 seconds into filter end cap
moulds. Filter elements are then placed in the mixed liquid urethane
and begins curing. Then, the cap/element is de-moulded, flipped and
placed in the next end cap mould. |
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APPLIANCE BONDING: 2-STATION
AUTOMATION CELL (02:36 mins) |
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An appliance door is loaded into the fixture, slid
into the robot dispense station, the operator starts dispense and
the robot dispenses a bead of 2-part adhesive onto the metal
surface. The part is slid back and glass is placed on the adhesive.
Improves quality and increases production rate. |
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APPLIANCE BONDING: 6-STATION
AUTOMATION CELL (02:36 mins) |
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Appliance parts are manually loaded onto fixtures and
slid into the 2-part adhesive dispensing cell. The robot dispenses
in first-in-first-out sequence to ensure fast cycle times. Fixture
sensors indicate the part type to select the right bead path program
and dispensing flow rate program. |
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XYZ MOTION EXTRUDING
2-COMPONENT/POTTING MATERIAL (01:09 mins) |
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The 2-component dispense valve is
mounted to an X-Y-Z Motion Table and applies a fast cure potting
material in 3 steps for potting electronic components held in a
tray. The Sealant Equipment See-Flo 690 meter mix dispense system
provides the required flow rate with no stringing or drips. |
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ROBOTIC EXTRUDING
2-COMPONENT ADHESIVE LINEAR BEADS (00:26 mins) |
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The 2-component
dispense valve is robot mounted and applies a fast cure adhesive on
the support frame of a basketball backboard. The Sealant Equipment
meter system provides a constant flow rate at high speed with no
stringing or drips. |
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ELECTRONIC COMPONENT
POTTING (00:21 mins) |
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The camera is
mounted below the electronic module looking up through a clear
plastic housing made for quality verification. The 2-component
potting material is dispensed through the top of the module forcing
material through the unit to begin bottom filling to ensure no air
is trapped in the module. The 2-component mix and dispense valve is
mounted to a movable arm assembly. |
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2-COMPONENT SHEET MARBLE
COATING PROCESS (00:56 mins) |
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The Sealant Equipment & Engineering
2-Part Meter Mix Dispense system continuously applies a 2-component
coating on Italian marble with a No-Drip™ 2-component valve mounted
on an X-axis reciprocator prior to the mixed material being skived
over the surface. |
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